PVD coatings theory, technology and applications
 
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PVD Coating Machines

 

Vacuum coating machine

An example of a PVD vacuum coating machine

 

PVD coating machines - Fast coating rates
Most commercially available PVD vacuum coating machines are fitted with at least 4 magnetrons or arc cathodes, enabling fast coating rates for production departments.

PVD coating machines - Even coating distribution
To ensure even coating distribution on tools and components 2 or 3 fold rotation systems are used.

Computer controlled coating process
The PVD coating machines are fully computer controlled allowing the operator to carry out other tasks while the coating process is carried out.

Turn key coating machines available
In many industries it has become economically advantageous for companies to purchase their own turn key PVD coating machines as part of their production department and coat in-house. This reduces the unit costs and equally importantly reducing turnaround times.

Newer developments in PVD coating technology

Barrel PVD coating machine

Barrel PVD coating machines
Recently barrel PVD coating machines have been developed that enable the coating of large volumes of difficult to handle components such as fasteners, powders and ball bearings. These barrel coaters can deposit metal, alloy and ceramic PVD coatings on a large number of loose components which are gently tumbled in a specially designed rotating component drum. PVD coatings deposited in the barrel coating system provide all over coverage of components, eliminating the requirement for complicated fixturing during the coating process.

Typical applications
• PVD coating of ceramic cylinders with metals, alloys or nitrides to produce resistors
• aluminium alloy PVD coatings on aircraft fasteners for corrosion protection
titanium nitride PVD coatings on to ball bearings or small cutting tools
MoST™ PVD coated bearings for low friction engineering applications
• gold PVD coatings for decorative purposes
• PVD coating of powders and grits

PVD coated powder
PVD coated powder